TECHNICAL ARTICLES


STEP-UP™ Program White Paper  (Page: 1, 2, 3)

The Echotopography (ET) Audit

If the objective of the anilox evaluation is to determine the exact BCM (or volume), tools other than the microscope should be used. The ET system scans the anilox roll to produce accurate and repeatable three-dimensional profiles of anilox cells. A high-speed computer program analyzes thousands of data points and produces dimensional and volume measurements within 10 nanometers accuracy. The ET system removes human elements and assumptions from the measurements. This advanced technology allows Harper Corporation to maintain the tightest manufacturing tolerances in the industry.

 

3-D Profile of

Anilox Cells

Produced by

Echotopography

 

 

Advantages of the ET System

  • Correlates to press performance
  • Standardized volume specifications
  • Precise cell volume measurement
  • Repeatable cell volume measurement
  • Non-subjective analysis
  • Reduced measurement error
  • Statistically valid measurement process

Disadvantages of the ET System

  • Extremely expensive
  • Requires a vibration free environment
  • Requires advanced planning and preparation
  • Typically must be used at the customer's facility for auditing purposes

When a Harper technician travels to a customer's facility to perform an ET Audit, the technician must set the system up and measure each roll in the customer’s facility. Additionally, he or she also takes an Echochek impression of each roll for visual reference.

The following factors make it difficult to use the ET system in a customer’s facility:

  • Calibration of the equipment may be off due to travel conditions
  • Vibration in the facility from presses, running equipment and air currents
  • The ability to find a controlled environment to perform the evaluation

A controlled environment is critical for accurate results, and unfortunately this is not always feasible in a customer’s facility. These factors, along with the equipment condition, can create inaccurate data and cause the measurement of the anilox roll to be incorrect. Much better results can be obtained by utilizing the ET system in the controlled environment of the Harper technical lab, but we cannot ask our customers to ship all of their rolls to us for evaluation.

Comparison of Echochek vs. ET System

Echochek Audit ET Audit

Identify cell quality

Identify volume (BCM)

Takes approximate measurements

Takes precise measurements

Inexpensive to use (1/8 the cost of ET system)

Expensive to use

Easy to use

Sophisticated training necessary

Results examined in Harper's laboratory

Results examined at the customer facility

Very little risk of damage to equipment

Fragile, risk of damage in transportation


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